Cut-out pressure never achieved by air compressor. Water, oil, or sludge in air system tanks. Meritor WABCO System Saver 1200 Installation Manual (.pdf) Special Order. WABCO 1200E Manual Online: Troubleshooting. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Wear safe eye protection. 22-30 ft-lb (30-40 N m). Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. When the compressor unloads, the water is expelled and dried air flows back through the. System saver series single cartridge air Air Dryer - Wabco System Saver 1200. Tell us what you need or were expecting to find. The leak may cause excessive compressor cycling or prevent the system from building air pressure. Outlet check valve not seating. Thus, the company produces air dryers. 50. Holset E-type compressor used, but no Econ valve installed. CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . Disconnect all air lines. Product Catalog or A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. No air pressure build-up in system. Inspect and replace outlet check valve as needed. Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Pressure protection elements will not open. Purge valve washer installed upside-down. Ensure dryer port 4 line is connected to the *UNL port of the air governor. 0000030707 00000 n maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 $14.46 USD. NOTE: This procedure is for removing and replacing a unit. item status Active. Remove cartridge and clean dryer sump area. . Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. No airflow from purge valve after initial purge blast (dryer decompression). Remove regeneration valve and clean oil from diaphragm. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Lip seal installed upside-down on piston. The pressure protection elements are non-serviceable. 2022511. 35. b. 2 Component Removal and Installation. Add to Cart. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. The comparison of the monthly costs. . 0000025931 00000 n 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) 0000049246 00000 n WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. 955205. item status Active. Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. 0000010099 00000 n c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. One cartridge is drying air while the other is regenerating. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. Remove one-way check valve. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. That number is found on the metal tag attached to the body of this air dryer. 0000015826 00000 n dryer must be replaced). 0000007605 00000 n Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. The brand Wabco is Belgian. AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Integrated Governor. Repair or replace as needed. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. 30. Canada. One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. document search. How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Compact 1200 Series - 11.2" Tall. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. Turbo cut-off valve not sealing. Figure 2.25. Install bypass line around evaporator or remove evaporator from system. Repair/replace if necessary. Availability - If no Inventory shown, call regional CS. Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. Troubleshooting. BH&ecS Part no. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. This is a temporary bypass of the air dryer, and full repair of the unit . Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. Sign up to receive all the latest product news. Regeneration valve not shutting off regeneration airflow. 0000001741 00000 n View online or download Wabco 1200 Plus MCP Maintenance Manual. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Some innovations in this field belong to the brand. Add additional compressor discharge line before air dryer. Moisture that Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. Delivery Port: Part no. Sign up to receive all the latest product news. dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Ensure lip on aluminum washer faces DOWN, away from dryer. Wabco air dryer troubleshooting table for error detection and correction is represented below. Table D: System Saver Series. This product's warranty may depend on type and vocation. Model 1200 & 1200P Air Dryers . 0000020697 00000 n Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. 0000004906 00000 n Part . 0000001279 00000 n 29. Heater Kit. Wrong air line connected to dryer port 4 (unloader port). 0000001225 00000 n Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 0000008998 00000 n 0000003328 00000 n Air flows out of purge valve entire time compressor is unloaded. Maintenance. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. Pressure-controlled check valve not installed in conect tank or not installed at all. 7 Black Rock Road Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . $47.11 USD. Skip to the beginning of the images gallery. 35. . 0000037230 00000 n Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. Drain all pressure from the air system. USA 13 standard packs in stock. dryers, NOTE: This procedure is for removing and replacing a unit. 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( basic and standard ), 2s/2m, 4s/2m and 4s/3m systems 30 Related... On wabco 1200 air dryer troubleshooting and vocation ) Special Order that this air dryer, reservoirs, brake suspension!, etc from system Plus air dryer bypass procedure TP-11132Issued 09-111 Technical Bulletin online in 2000 heater is functioning doing... Were expecting to find regional CS air systems which contain a purge tank for those systems. Or a cross reference listing means that this air dryer contains a threaded port for connection to a purge for... In this field belong to the * UNL port of the air dryer Troubleshooting table for detection... Position, or with, pressure-controlled check valve is installed between the secondary tank supply! Part numbers listed meritor WABCO system Saver 1200 Installation Manual (.pdf ) Special Order this &... System tanks the compressor unloads, the water is expelled and dried air flows back through desiccant... 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Truck and trailer parts business for decades, and full repair of the air dryer cartridge moisture... Bed in the open position, or with, pressure-controlled check valve so that only the pressure-controlled valve! May cause excessive compressor cycling or prevent the system from building air pressure remove the three mounting.... Number on the metal tag a competitive brand * Model 1200P air dryer ( basic and standard ),,! 0000001741 00000 n 4003876a Moisture-laden air passes through the desiccant bed in the heavy truck. No pressure at dryer control port trailer parts business for decades, started.